Head quartered in Bangalore, our production is spread across five locations in close proximity to the city.

Our Bangalore facilities house over 1500 machines. More than 800 specialised machines are shared across facilities giving us the edge in manufacturing multi-products on a single production line.

At present our production facilities can roll out nearly 350,000 garments per month.

Production quantity in each facility,

State Of The Art Technology

Technology is the building block of all Karle’s endeavors and the facilities deploy cutting edge automation. The state of the art manufacturing facilities are versatile having a multi-product capability.

• The automated cutting room equipped with spreaders and cutters increases speed, efficiency and accuracy.
• The sewing lines have conveyor systems both automated and manual.
• Use of special automated machines enhance speed, accuracy, consistency and quality in the varied operations of manufacturing.
• Well-equipped Finishing Section is able to handle all types of woven garments

The Preferred One-Stop Shop

• Multi-product capability encompassing fashions wear and active wear.
• Covering the entire range for ladies, gents and children wear.
• State of art manufacturing infrastructure right from product development to packing.
• Short lead time
• Karle meets logistical and international compliance norms of the market every time.
• Being an EOU (Export Oriented Unit) can avail duty free import

Research & Development the Tool to Raise The Bar
Innovation is the corner stones for Karle’s onward march.

• There is a constant effort to upgrade systems and machinery.
• All new systems and procedures are evaluated before implementation.
• Field trails undertaken to evaluate the efficacy of new machines before installation on the shop floor.

Dynamic Marketing Team

• Own marketing office in Europe headed by experienced Marketing Business   Manager who takes of customer relationship management.
• Works with the buyers, design teams starting from fabric, trims to garments and transfers the same to India office.
• A similar team is being set up in the USA shortly.

Product Development Team

• Can convert the concept and design of buyers into protos, fits, and final products – garment which is perfect in drape and measurement.
• Able to get first fit pass.

Costing and Merchandising

• Scientific methods to arrive at real cost using GSD.
  
• Process driven with effective SOPs
  
• Realistic T & A schedules vested with competitive agility.
  
• One-point contact and credible service.
  
• Assured product quality and delivery schedules of the merchandise.

Sourcing and Purchase

Karle being an EOU (Export Oriented Unit), can import fabric & trims from all parts of the globe. We:

Industrial Engineering Support
The IE team prepares the grounds for continuous improvement by: -

• Simplifying construction
• Extensive use of folders/ attachments.
• Increases efficiency and at the end of the table produces the desired quality products.
• High efficiency levels with quick turnaround governed by scientific management techniques and totally system driven.